Zero Gap Seam Tracking Sensor

Zero Gap Seam Tracking Sensor

Zero gap welds are generally found in industries such as pipeline and pressure vessel. The joints are characterized by extremely narrow joint, alternative occurrence of edge misalignment and possible irregular tacked points, resulting in poor joint consistency and difficulty in controlling welding accuracy. Zero gap Welding Seam Tracking System developed by Intelligent-Laser can be quickly installed either on industrial robots or special-purpose welding machines, capable of precisely detecting the welding gap as small as 0.08mm. Through visual guidance, the programmed welding path is modified continuously to compensate for position variation to ensure the weld bead is precisely deposited in the joint, achieving accurate and efficient welding process.


Advantages of Zero Gap opticaI Seam Tracking system


Compact appearance

The product has high integration, compact design and esay disassembly and assembly.

Reliable internal structure design makes it work efficiently in various complex and harsh industrial production environments.


Reliable Internal Structure Design

Professional electrical protection design makes it suitable for various high-frequency electromagnetic and electrostatic industrial production environments.

The misoperation to the sensor can be avoided by setting the operation mode from the software.


Strong Anti-Interference

The algorithm applied in the product can effectively suppress the interference caused by arc and splash.

Reliable optical structure and anti-refective algrithm can effectively suppress various types of refective interference.


Lexible And Diverse

Various series of the products for different materials and welding processes.

Both sides installtion from back and side makes it quick for the image configuration.

Customization for non-standard structure is available.


Related Application

New Energy

YASKAWA battery shell tig with filler

Piping & Pressure Vessels

Steel-plastic complex pipe

Auto & Auto Parts

Friction stir welding of side plates

Let Us Provide a Professional Solution for You Today

Our experienced team can provide customized service to all kinds of projects. Also, we provide 24/7 aftersale service.

Our aim is to make sure all customer can use the laser sensor after receiving it instead of put it in the box.